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Concrete is a composite material made of cement, fine aggregates (sand), crude aggregates (gravel or crushed stone), and water. Among the various concrete quotas is the standard mix M20 used in common construction work. M20 concrete has a distinctive compressive strength of 20 MPa or 20 n/mm² after 28 days of hardening.
Follow standard methods based on mix content to calculate the materials needed for M20 concrete. The mixing ratio for M20 degrees is 1:1.5:3. It is 1 part cement, 1.5 parts of sand, and 3 parts of aggregate. Now let's go through a step-by-step process of calculating the amount of each material.
Step 1: Understanding mixing ratioA ratio of 1:1.5:3 means:
1 part of Cement
1.5 parts of sand (fine aggregate)
3 parts Coarse Aggregate
Total Ratio = 1 + 1.5 + 3 = 5.5
This ratio depends on volume and not weight.
Step 2: Convert concrete volume to wet volume
Concrete is measured in cubic meters. Suppose you want to prepare 1 cubic meter (1m3) M20 concrete.
However, when raw materials (cement, sand, aggregate) are mixed, the volume is reduced due to the cavity where filling and compression is present. So, to take this into consideration, add 54%.
So,
Dry volume = Wet volume x 1.54
Dry volume = 1 x 1.54 = 1.54m3
Step 3: Calculate the cement quantity
Cement ratio part = 1
Total parts = 5.5
So,
Cement = (1/5.5) 1.54 = 0.28m3
Now convert cubic meters of cement into kilograms or bags.
1 cubic meter cement = 1440 kg
1 bag cement = 50 kg
So,
kg of cement = 0.28 x 1440 = 403.2 kg
Number of cement bags = 403.2/50 = 8.06 Bags
Therefore, 1m3 of M20 concrete requires about 8 bags of cement.
Step 4: Calculate the sand quantity
Sand ratio part = 1.5
Total parts = 5.5
Sand = (1.5/5.5) 1.54 = 0.42m3
Therefore, 0.42m3 sand is required.
You can convert this to kilograms if you wish.
1m3 sand = 1600kg
kg = 0.42 x 1600 = 672 kg of sand
Step 5: Calculate the Aggregate Quantity
Aggregate part = 3
Total parts = 5.5
Aggregate = (3/5.5) 1.54 = 0.84m3
Therefore, you need a 0.84m³ coarse unit.
kilogram:
1m3 coarse aggregate 1450 kg
Aggregate kg = 0.84 x1450 = 1218 kg
Step 6: Water Cement Ratio
The water-cement ratio depends on the processing and environmental conditions. For M20, the typical water-cement ratio is about 0.50.
Water = 0.50 x cement (kg)
Water = 0.50 x 403.2 = 201.6 litres
Therefore, it requires about 202 litres of water.
Summary of Quantities for 1 m³ of M20 Concrete
Cement 403 kg (8 bags)Sand 0.42m3 or 672kg
Aggregate 0.84m³ or 1218kg
202 litres of water
Practical tips
1. Disposal permit: Always look at the 5% boundary for waste and variations on the premises.
2. Sand: The volume of sand may vary due to moisture. Adjust the measurement accordingly.
3. Storage: Store cement bags from the floor and avoid setting away from moisture.
4. Mixing Method: Hand mixing is sufficient for small-scale tasks, but on large scale projects, concrete mixers ensure better consistency.
5. Hardening: To achieve maximum strength, allow the concrete to be properly cured for at least 7 days.
Using M20 concrete
The M20 grade is usually used for:
- RCC Works (slabs, beams, columns, footings)
- Residential Buildings
- Light industrial floor
- Pavements and walkways
Conclusion
Calculating the correct amount of material for M20 concrete is important for quality construction and cost- effectiveness. A standard mixing ratio of 1:1.5:3 helps to derive proportional relationships, and using basic arithmetic and some constants (such as a multiplier of the drying capacity) makes it easy to calculate the amount of cement, sand and aggregates. Always consider variations, follow good construction practices and maintain quality control of permanent and strong concrete structures.
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